An air powered sheet metal nibbler or a nibbler head attached to a power drill can cut through galvanized corrugated aluminum sheet as well as flat sheet up to 16.
Cutting aluminum sheet metal.
But the discs wear down quickly cut slowly and shrink in diameter as you use them.
These problems are common for those of us who don t work with sheet metal every day.
Straight cutting compound strips are most effective for doubled up or thick sheet metal.
They can typically handle a maximum of 18 gauge mild steel which is equivalent to 0 0403 inch 0 102 cm thick aluminum.
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The edges are sharp the cutoffs are stiff and get in the way the snips bind or you just can t seem to negotiate the curve.
Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.
Instead we recommend using a diamond blade that s rated to cut ferrous metal.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
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Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.
An angle grinder fitted with an abrasive metal cutting disc works well to cut all kinds of metal including bolts angle iron rebar and even sheet metal.
But you don t have to be a tinsmith to cut sheet metal successfully.
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Cutting sheet metal with snips can be tricky and frustrating.
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This weakens the aluminium and creates a fracture line.